modular cleanrooms
with unmatched flexibility
The Plascore Pharma series is the modular cleanroom of choice in biomed, life sciences, biotech, medical device, nutraceutical and pharmaceutical processing. With a smooth, flush and seamless design, Plascore Pharma meets the most stringent standards and applications. Plascore Pharma modular wall and ceiling systems offer significant financial and performance advantages over traditional clean facility solutions.
a complete system
One of the greatest advantages of a Plascore Pharma cleanroom design is its Flush Walkable Ceiling with 58″x120″ (1.5mx3m) ceiling panels and 58″x120″ hanger spacing. This configuration provides an unmatched walkable surface with flexibility allowing the installation of fixtures or ceiling panels to be oriented in either direction without conflict.
Three modular wall types – studless walls, liner walls, and window walls all provide the same smooth, flexible and monolithic design required to meet stringent conditions.
Plascore doors and windows can also to be integrated into the system, making Plascore your sole source supplier for the architectural envelope.
Plascore pharmaceutical cleanrooms arrive to the job site with all components labeled for a fast and smooth installation.
ceiling systems
The Plascore Pharma ceiling system is a platform of adjoining 58″ x 120″ (1.5m x 3m) panels, suspended by turnbuckle/hanger assemblies bolted to the corners of four adjoining panels, minimizing seams and providing a flush finish.
The cleanroom ceiling is capable of supporting a wide variety of mechanical systems, accommodating lighting, sprinklers, HEPA filters, utilities and small equipment, while still supporting additional load. The top surface of the ceiling panels are flush minimizing the number of hazards and providing easy accessibility across the space.
Like Plascore Pharma wall panels, cleanroom ceiling panels consist of rolled-edge top and bottom steel bonded to an aluminum honeycomb core for a thickness of 2″ (51mm). An aluminum extrusion is bonded between the skins to provide additional support, as well as a mounting area for additional hangers. Ceiling panel edges are tightly engaged to adjoining panels with a fixed metal spline.
Openings for equipment (lights, filters, etc.) can be located anywhere within the ceiling layout. Cutouts can be cut in the factory, or field cut by the installer. Prefabricated, powder coated metal inserts are available to support HEPA filters and lighting fixtures in the cutouts.
Features Summary
- No T-grid to support ceiling panels required
- 58″ (1.5m) wide panel width allows for any orientation of fixtures
- 58″x120″ panels see up to 20% fewer seams compared to 48″x120″ panels reducing the installation time
- Large hanger spacing provides generous space for ducting and maintenance access
- Additional hangers can be added to support heavily loaded areas or areas with excessive equipment penetrations
- The fully walkable top surface is flush and free of trip hazards
- Allows for simultaneous construction above and below the ceiling for an accelerated installation
- Custom panel configurations available
Non-walkable Ceiling System
The non-walkable liner ceiling option is a 1/2″ thick panel with a standard size of 4’x8′ utilizing concealed fasteners and clips. this is a cost effective alternative to a gasketed ceiling grid. Ceiling is non-load bearing and flush similar to the walkable system. Can be mounted to existing substrate of drywall grid, studs, strut, concrete or other structural substrates.
wall systems
2″ studless and .5″ Liner panels
Plascore Pharma is available in 2″ studless and 0.5″ liner cleanroom wall panel systems. Wall panels have tight, cold-welded uPVC seams for a smooth and monolithic surface creating exceptional performance across the system. Flush coving at the floor, ceiling, and corners allows for ultimate cleanability.
Features Summary
- Floortrack is adjustable for easy leveling on uneven surfaces
- Custom panel configurations available
- Built to drawing layout; minimal alterations required
- Intergrated UL-Rated 3″ wireways within studless wall panels
- Aluminum honeycomb panel core for greater stiffness
- Recessed floortrack allows for a flush finish between the flooring and wall panels
- uPVC surfaces, coves and cold-welded seams
- Seamless design from floor to ceiling for more effective sanitation and wash-downs
- Backed by world-class service
studless Cleanroom Wall System
Studless walls are a 2″ (51mm) thick non-load bearing system that is finished with uPVC and flush on both sides for use as interior and air return walls. Plascore Pharma studless wall panels consist of rolled-edge steel skins bonded to an aluminum honeycomb core. The studless panels receive an integrated 3″ UL rated extrusion along each vertical edge as a space for electrical services. Studless wall panel edges are tightly engaged to adjoining panels with a fixed plastic spline.
Liner Cleanroom Wall System
Liner wall panels are 0.5″ (13mm) thick and are attached to framed or existing substrate, providing a cost efficient panel solution for perimeter walls and existing spaces. Plascore Pharma liner wall panels have rolled-edge top and bottom steel skins bonded to aluminum honeycomb core for a thickness of 0.5″ (13mm). French cleat style clips are used to mount panels to existing substrate or studs. System is demountable after installation for easy reconfiguration while still maintaining a seamless finish.
doors & windows
Plascore Pharma doors and windows are specifically designed for cGMP and aseptic environments. The 2″ profiles allows for seamless integration into the studless wall system.
Aluminum Profile Cleanroom Doors
Plascore’s Pharma door design features a flush jamb assembled with custom aluminum extrusions and perimeter seals. Available with top or full glazing and finished with an epoxy powder coat for maximum durability and chemical resistance. Our cleanroom doors are an economical solution for stringent classification environments.
Door Hardware
Plascore Pharma cleanroom doors can be delivered with most standard mortised or surface mounted hardware to meet customer requirements.
Standard Hardware:
- Stainless steel push/pulls
- Mortised lock/passage sets
- External closers
- Kick/armor plates
- Interlocking devices
- Additional hardware options available
Flush Double Glazed Cleanroom Windows
Plascore Pharma cleanroom window units for doors and studless walls consist of two panes of 1/4″ (6.4mm) tempered glass, bonded and sealed to an aluminum frame. Windows have the same thickness as the door/wall, providing a flush installation.
Glass Wall System
Plascore Pharma full height glass wall system is for those applications where viewing is a priority. The glass wall option allows for 3/8″ or 1/2″ panes to be set into an epoxy painted track. The entire assembly is cleanable and intergrates seamlessly with other Plascore components and systems.
Datasheets
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